VDA FMEA Complete Training Presentation

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➡️ Refer to the below details of this Presentation Bundle

• VDA FMEA Training Presentation – 710 Slides
• Excel Template for VDA FMEA Training Presentation

➡️ YOU WILL LEARN BELOW THINGS IN THIS PRESENTATION

• Failure Mode and Effects Analysis Introduction
• Project Planning For FMEA
• Execution of The Design FMEA
• Execution of The Process FMEA
• FMEA FOR MONITORING AND SYSTEM RESPONSE (FMEA-MSR)
• Appendix

➡️ Failure Mode and Effects Analysis Introduction

• What is FMEA?
• What is A Failure Mode and Effects Analysis?
• AIAG VDA FMEA Fundamental
• 7 Step Approach of AIAG & VDA FMEA
• FMEA Alignment of AIAG & VDA
• Key Changes in AIAG & VDA FMEA
• Primary Objective of FMEA
• Types of FMEAs
• System FMEA
• Design FMEA
• Process FMEA
• A Rational Structure for Quality Planning
• History of FMEA
• 5T Approach in AIAG VDA FMEA
• Why to Use FMEA?
• When to Use FMEA?
• Examples of FMEA Application
• Failure Chain Model
• S-O-D Rating Table
• Prevention Vs Detection
• Action Priority (AP) Table
• APQP Phases Vs FMEA
• FMEA and Cost of Quality (COQ)
• Purpose and Description of VDA FMEA
• Objectives and Limits of VDA FMEA
• Integration of FMEA in the Company
• Potential Considerations of the FMEA
• Senior Management Commitment
• Know-How Protection of the Design FMEA/Process FMEA
• Agreements between Customers and Suppliers
• Transition Strategy
• Foundation and Family FMEAs
• FMEA for Products and Processes
• Two Main Approaches To FMEA
• Design FMEA Fundamentals
• Process FMEA Fundamentals
• Collaboration between FMEAs
• FMEA Methodology

➡️ Project Planning For FMEA

• FMEA InTent
• FMEA Timing
• FMEA Team
• The Design FMEA Team
• The Extended Team Members of Design FMEA Team
• The Process FMEA Team
• The Extended Team Members of Process FMEA Team
• FMEA Team Roles and Responsibilities
• FMEA Tasks
• FMEA Tools

➡️ Execution of the Design FMEA

• 1st Step: Planning and Preparation
• 2nd Step: Structure Analysis
• 3rd Step: Function Analysis
• 4th Step: Failure Analysis
• 5th Step: Risk
• 6th Step: Optimization
• 7th Step: Results Documentation

➡️ Design FMEA 1st Step: Planning and Preparation

• Purpose
• The main objectives of Design FMEA Planning and Preparation are
• DFMEA Project Identification and Boundaries
• Basic Questions that help to Identify DFMEA Projects
• DFMEA Project Plan
• Identification of the Baseline DFMEA
• DFMEA Header
• Basis for Structure Analysis

➡️ Design FMEA 2nd Step: Structure Analysis

• Purpose
• The main objectives of a Design Structure Analysis are
• System Structure
• Define the Customer
• Visualize System Structure
• Block/Boundary Diagram
• Interface Analysis
• Five Primary Types of Interfaces
• Structure Trees
• Collaboration between Customer and Supplier
• Basis for Function Analysis

➡️ Design FMEA 3rd Step: Function Analysis

• Purpose
• The main objectives of a Design Function Analysis
• Function
• Requirements
• Parameter Diagram (P-Diagram)
• Function Analysis
• Collaboration between Engineering Teams (Systems, Safety, and Components)
• Basis for Failure Analysis

➡️ Design FMEA 4th Step: Failure Analysis

• Purpose
• The main objectives of a Design Failure Analysis
• Failures
• There are several types of potential failure modes
• The main objectives of a Design Failure Analysis
• Three different aspects of failures analyzed in an FMEA
• Failure Effects
• Examples of failure effects on the end user
• Failure Mode
• Examples of component-level failure modes
• Examples of system-level failure modes
• Failure Cause
• Different Types of potential failure causes
• Failure Analysis
• Failure Analysis Documentation
• Collaboration between Customer and Supplier (Failure Effects)
• Basis for Risk Analysis

➡️ Design FMEA 5th Step: Risk Analysis

• Purpose
• The main objectives of the Design Risk Analysis
• Design Controls
• Current Prevention Controls (PC)
• Examples of Current Prevention Controls
• Current Detection Controls (DC):
• Examples of Current Detection controls
• Confirmation of Current Prevention and Detection Controls
• Evaluations
• Rating criteria for the evaluation of risk
• Severity (S)
• Occurrence (O)
• Action Priority (AP)
• Collaboration between Customer and Supplier (Severity)
• Basis for Optimization

➡️ Design FMEA 6th Step: Optimization

• Purpose
• The main objectives of a Design Optimization
• Assignment of Responsibilities
• Status of the Actions
• Levels for Status of Actions
• Assessment of Action Effectiveness
• Continual Improvement
• Collaboration between the FMEA team

 ➡️ Design FMEA 7th Step: Results Documentation

• Purpose
• The main objectives of Design Results Documentation
• FMEA Report

➡️ Execution Of The Process FMEA

• 1st Step: Planning and Preparation
• 2nd Step: Structure Analysis
• 3rd Step: Function Analysis
• 4th Step: Failure Analysis
• 5th Step: Risk
• 6th Step: Optimization
• 7th Step: Results Documentation

➡️ Process FMEA 1st Step: Planning and Preparation

• Purpose
• The main objectives of the Process Planning and Preparation
• PFMEA Project Identification and Boundaries
• Basic questions that help identify PFMEA projects
• PFMEA Project Plan
• Identification of the Baseline PFMEA
• Process FMEA Header

➡️ Process FMEA 2nd Step: Structure Analysis

• Purpose
• The main objectives of a Process Structure Analysis
• Process Flow Diagram
• Structure Tree
• Structure Analysis Form Sheet
• Collaboration between Customer and Supplier
• Basis for Function Analysis

➡️ Process FMEA 3rd Step: Function Analysis

• Purpose
• The main objectives of a Process Function Analysis
• Function
• Requirement(s) (Characteristics)
• Product Characteristics
• Process Characteristics
• Example of Parameter Diagram of Press in Sintered Bearing
• Visualization of functional relationships
• Example of Function Analysis Structure Tree
• Example of Function Analysis Form Sheet
• Collaboration between Engineering Teams
• Basis for Failure Analysis

➡️ Process FMEA 4th Step: Failure Analysis

• Purpose
• The main objectives of a Process Failure Analysis
• Failures
• Examples of Failures
• The Failure Chain
• Failure Effects
• Failure Mode
• Different Categories of potential failure modes
• Failure Cause
• Failure Analysis
• Relationship between PFMEA and DFMEA
• Failure Analysis Documentation
• Collaboration between Customer and Supplier
• Basis for Risk Analysis

➡️ Process FMEA 5th Step: Risk Analysis

• Purpose
• The Main Objectives of the Process Risk Analysis
• Types of Different Control Groups
• Current Prevention Controls
• Current Detection Controls
• Examples of Current Detection controls
• Prevention and Detection in the Process FMEA
• Roadmap of Process Understanding

➡️ Process FMEA 6th Step: Optimization

• Purpose
• The main objectives of a Process Optimization
• Assignment of Responsibilities
• Status of the Actions
• Assessment of Action Effectiveness
• Continual Improvement
• Collaboration between the FMEA team, Management, Customers, & Suppliers
• Example of PFMEA Optimization with new Risk Evaluation Form Sheet

➡️ Process FMEA 7th Step: Results Documentation

• Purpose
• The Main Objectives of Process Results Documentation
• FMEA Report

➡️ SUPPLEMENTAL FMEA FOR MONITORING AND SYSTEM RESPONSE (FMEA-MSR)

• 1st Step: Planning and Preparation
• 2nd Step: Structure Analysis
• 3rd Step: Function Analysis
• 4th Step: Failure Analysis
• 5th Step: Risk
• 6th Step: Optimization
• 7th Step: Results Documentation

➡️ FMEA-MSR 1st Step: Planning and Preparation

• Purpose
• The Main Objectives of Planning and Preparation in FMEA-MSR
• FMEA-MSR Project Identification and Boundaries
• Basic Questions that help identify FMEA-MSR boundaries
• FMEA-MSR Project Plan

➡️ FMEA-MSR 2nd Step: Structure Analysis

• Purpose
• The Main Objectives of Structure Analysis in FMEA-MSR
• Structure Trees
• Example of a structure tree

➡️ FMEA-MSR 3rd Step: Function Analysis

• Purpose
• The Main Objectives of Function Analysis in FMEA-MSR
• Example of a Structure Tree with functions

➡️ FMEA-MSR 4th Step: Failure Analysis

• Purpose
• The Main Objectives of Failure Analysis in FMEA-MSR
• Failure Scenario
• Theoretical failure chain model DFMEA and FMEA-MSR
• Failure Cause
• Failure Mode
• Failure Effect
• Example of A Failure Network
• Example of Failure Analysis in FMEA-MSR Form Sheet

➡️ FMEA-MSR 5th Step: Risk Analysis

• Purpose
• The Main Objectives of the FMEA-MSR Risk Analysis
• Evaluations
• Severity (S)
• Rationale for Frequency Rating
• Frequency (F)
• Current Monitoring Controls
• Monitoring (M)
• Action Priority (AP) for FMEA-MSR
• Example of FMEA-MSR Risk Analysis – Evaluation of Current Risk Form Sheet

➡️ FMEA-MSR 6th Step: Optimization

• Purpose
• The Main Objectives of FMEA-MSR Optimization
• Assignment of Responsibilities
• Status of the Actions
• Assessment of Action Effectiveness
• Continuous Improvement
• Example of FMEA-MSR Optimization with new Risk Evaluation Form Sheet

➡️ FMEA-MSR 7th Step: Results Documentation            

• Purpose
• The Main Objectives of FMEA - MSR Results Documentation
• FMEA Report

➡️ Appendix

• Appendix A: Sample FMEA Form Sheets
• Appendix B: Form Sheets – Step by Step Hints
• Appendix C: Severity, Occurrence, Detection & Action Priority Tables
• Appendix D: Additions
• Appendix E: Further Application Fields
• Appendix F: Change Point Summaries
• Appendix G: References and Suggested Readings
• Appendix H: Glossary

➡️ Appendix A: Sample FMEA Form Sheets

• Design Failure Mode and Effects Analysis (DESIGN FMEA)
• Process Failure Mode and Effects Analysis (Process FMEA)
• FMEA – MSR Form Sheets

➡️ Appendix B: Form Sheets – Step by Step Hints

• DFMEA Form Sheet Hints
• PFMEA Form Sheet Hints
• FMEA-MSR Form Sheet Hints

➡️ Appendix C: Severity, Occurrence, Detection and Action Priority Tables

• DFMEA SEVERITY (S)
• DFMEA OCCURRENCE (O)
• Product Experience
• Prevention Controls
• DFMEA OCCURRENCE (O): Incidents per Thousand Values
• DFMEA Occurrence (O) with Time Based Failure Prediction Values
• DFMEA DETECTION (D)
• ACTION PRIORITY TABLE FOR DFMEA
• PFMEA SEVERITY (S)
• PFMEA OCCURRENCE (O)
• Prevention Control Effectiveness
• PFMEA Occurrence (O) with Incidents per Thousand Values
• PFMEA DETECTION (D)
• ACTION PRIORITY FOR PFMEA
• Supplemental
• FMEA-MSR SEVERITY (S)
• Supplemental FMEA-MSR FREQUENCY (F)
• Supplemental FMEA-MSR MONITORING (M)
• ACTION PRIORITY FOR FMEA-MSR

➡️ Appendix D: Additions

• Special Characteristics
• FMEA and Functional Safety
• Linkage between Functional Safety and (FMEA-MSR)
• Linkage between Frequency (F) and Exposure
• Linkage between Frequency (F) and FIT Rates
• Linkage between Monitoring (M) and Diagnostic Coverage
• Linkage between Failures in FMEA-MSR to Faults/Errors/Failures
• Applicability of FMEA-MSR to manufacturers of microcontrollers

➡️ Appendix E: Further Application Fields

• FMEA for Software Scopes
• Objective of the Software Scopes Inspection
• FMEA in the Software Development Process
• FMEA for Machine and Facility Manufacturers

➡️ Appendix F: Change Point Summaries

• AIAG 4th Edition FMEA Manual to AIAG & VDA FMEA Handbook
• AIAG 4th Edition PFMEA to AIAG & VDA FMEA Handbook PFMEA
• VDA Volume 4, Chapter Product and Process to AIAG & VDA FMEA Handbook
• VDA Volume 4, Chapter Product DFMEA to AIAG & VDA FMEA Handbook
• VDA Volume 4, Chapter Product PFMEA to AIAG & VDA FMEA Handbook
• VDA Volume 4, Chapter FMEA for Mechatronical Systems to AIAG & VDA FMEA Handbook

➡️ Appendix G: References and Suggested Readings

➡️ Appendix H: Glossary

➡️ Tips for Successful FMEA Implementation

➡️ Limitations of FMEA

➡️ Advantages of FMEA

➡️ Disadvantages of FMEA

➡️ Benefits of FMEA