TPM Complete Training Presentation

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• TPM Complete Training Presentation - 182 Slides

➡️ YOU WILL LEARN BELOW THINGS IN THIS PRESENTATION

• Total Productive Maintenance (TPM) Introduction
• What is TPM ?
• History of TPM
• Objectives of TPM
• Goals of TPM
• The Working Principle of TPM

➡️ Seven Types of Abnormalities in TPM

• What Is Abnormality (Fuguai)?
• 7 Types of Abnormalities in TPM
• 01. What is Minor Flow?
• Examples of Examples of Minor Flaws
• 02. What is Unfulfilled Basic Conditions?
• Examples of Unfulfilled Basic Conditions
• 03. What is Inaccessible Places?
• Examples of Inaccessible Places
• 04. What is Sources of Contamination?
• Examples of Sources of Contamination
• 05. What is Sources of Quality Defects?
• Examples of Sources of Quality Defects
• 06. What is Unnecessary Items?
• Examples of Unnecessary Items
• 07. What is Unsafe Places?
• Examples of Unsafe Place
• 7 Items [Malfunction] Details of Malfunction
• Examples of Abnormality (Loose Fittings)
• Examples of Abnormality (Leakages) 

➡️ 16 Major Losses in TPM

• What are 16 Major Losses in TPM?
• Reasons For the Loss Generation
• 3 Categories of 16 Major Losses
• The 16 Major Losses in Production
• 01. Equipment Failure (Breakdown) Loss
• 02. Set Up & Adjustment Loss
• 03. Cutting Tool/Blade Change Loss
• 04. Start-up Loss
• 05. Minor Stoppage & Idling Loss
• 06. Speed Loss
• 07. Defect & Rework Loss
• 08. Shutdown Loss
• 09. Management Loss
• 10. Motion or Operating Motion Loss
• 11. Line Organization Loss
• 12. Distribution/Logistic Loss
• 13. Measurement & Adjustment Loss
• 14. Energy Loss
• 15. Consumable Loss
• 16. Yield Loss

➡️ Eight Pillars of Total Productive Maintenance (TPM)

•  Eight Pillars of TPM
• Autonomous Maintenance [Jishu Hozen] Pillar
• Key Point for Jishu Hozen Pillar
• Limitations of Jishu Hozen Pillar
• Benefits of Jishu Hozen Pillar
• Focused Improvement [Kobetsu Kaizen] Pillar
• Key Point for Focused Improvement [Kobetsu Kaizen] Pillar
• Limitations of Focused Improvement Pillar
• Benefits of Focused Improvement Pillar
• Planned Maintenance Pillar
• Key Points for Planned Maintenance Pillar
• Limitations of Planned Maintenance Pillar
• Benefits of Planned Maintenance Pillar
• Quality Management or Quality Maintenance Pillar
• Key Points for Quality Management Pillar
• Limitations of Quality Management Pillar
• Benefits of Quality Management Pillar
• Early Equipment Management Pillar
• Key Points for Early Equipment Management Pillar
• Limitations of Early Equipment Management Pillar
• Benefits of Early Equipment Management Pillar
• Training and Education Pillar
• Key Points for Training and Education Pillar
• Limitations of Training and Education Pillar
• Benefits of Training and Education Pillar
• Administrative and Office TPM Pillar
• Key Points for Administrative and Office TPM Pillar
• Limitations of Administrative and Office TPM Pillar
• Benefits of Administrative and Office TPM Pillar
• Safety, Health, Environment Pillar
• Key Points for Safety, Health, Environment Pillar
• Limitations of Safety, Health, Environment Pillar
• Benefits of Safety, Health, Environment Pillar
• Summary of All TPM Pillars

➡️ 12 Steps for Total Productive Maintenance Implementation

•  How to Implement TPM?
• 12 Steps of TPM Implementation
• Step 1: Declaration By Top Management To Introduce TPM
• Step 2: Education And Training About The TPM
• Step 3: TPM Promotion Committee Formation
• Step 4: Setting Of Basic TPM Principles And Targets
• Step 5: Preparation Of A Master Plan For Implementing TPM
• Step 6: Kickoff of TPM
• Step 7: Establishment Of A System For Improvement
• Step 8: Establishment Of An Initial Control System
• Step 9: Establishment Of Quality Maintenance Systems
• Step 10: System For Improving The Efficiency Of Administration
• Step 11: Establishment Of Systems For Safety, Health, & Environment
• Step 12: Complete Implementation Of TPM And Level Improvement

➡️ Tips For Successful Implementation of TPM

➡️ Limitations of TPM Implementation

➡️ Advantages of TPM Implementation

➡️ Disadvantages of TPM Implementation

➡️ Benefits of TPM Implementation