SMED Implementation Presentation

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• SMED Implementation Presentation – 225 Slides

➡️ SMED IMPLEMENTATION PRESENTATION

1. Introduction of SMED
2. Fundamentals of Changeover
3. SMED Implementation in Manufacturing
4. Shingo's Original 3-Stage Approach of SMED Implementation
5. The 7-Steps SMED Implementation Framework
6. Common Challenges and Solutions For SMED Implementation
7. Case Study of SMED Implementation
8. Tips For SMED Implementation
9. Conclusion of SMED Implementation

➡️ 01. Introduction of SMED

• What is SMED?
• Purpose of SMED
• History of SMED
• Objectives of SMED
• Why to Implement SMED?
• Real-World Applications of SMED
• Beyond Manufacturing Examples of SMED

➡️ 02. Fundamentals of Changeover

• What is a Changeover?
• Impact of Changeover Time on Operation Time
• The True Cost of Changeover
• Problems in Setup Operations
• Economic Lot Size with Traditional Changeover Graph
• Batch Production Options with Quick Changeover
• Traditional Changeover Vs 8 Wastes of Lean
• What Does Quick Changeover Involve?
• SMED in Toyota Production System
• SMED at NASCAR - National Association for Stock Car Auto Racing

➡️ 03. SMED Implementation Step by Step Guide

• SMED Implementation Roadmap
• Step by Step Guide to Implement SMED in Manufacturing
• Identify Pilot Area & Setup a Team
• Measure C/O Time & Identify Elements
• Separate External Elements
• Convert Internal Elements to External
• Streamlining Elements
• Accelerate Progress & Standardize
• SMED Study: Before & After Comparison
• Typical % Process with SMED Method
• HIRA/What If of SMED
• Practical Tips
• Spaghetti Diagram Before vs After Comparison

➡️ 04. Shingo's Original 3-Stage Approach of SMED Implementation

• Step 1: Separate Internal and External Setup
• Step 2: Convert Internal Setup to External Setup
• Step 3: Streamline All Aspects of Setup Operations
• SMED Examples

➡️ 05. The 7-Steps SMED Implementation Framework

• Step 1: Observe and Document the Current Process
• Step 2: Separate Internal and External Activities
• Step 3: Convert Internal to External Setup
• Step 4: Streamline Internal Activities
• Step 5: Streamline External Activities
• Step 6: Standardize and Document Procedures
• Step 7: Continuous Improvement (Kaizen)

➡️ 06. The ESEE Approach of SMED Implementation

• Eliminate Unnecessary Tasks
• Simplify Remaining Tasks
• Externalize Tasks
• Execute with Precision
• Tools and Techniques for SMED Implementation
• Examples of SMED Implementation

➡️ 07. Common Challenges and Solutions For SMED Implementation

• Measuring Success and Next Steps
• Key Performance Indicators (KPIs):
• Measurement Methods
• Success Factors
• Key Takeaways
• Implementation Roadmap
• Success Criteria
• Key Elements to Observe During SMED Implementation
• Effects of SMED Implementation

➡️ 08. Case Study of SMED Implementation

• Case Study of SMED Implementation
• Case Study of SMED Implementation at Toyota Motors
• Examples of SMED

➡️ 09. Tips for Successful SMED Implementation & Conclusion: The Strategic Impact of SMED

➡️ Limitations of SMED

➡️ Advantages of SMED

➡️ Disadvantages of SMED

➡️ Benefits of SMED