Measurement System Analysis (MSA) Training Presentation

➡️ Sample File: ➡️ MSA Training Presentation

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➡️ Refer to the below details of this Presentation Bundle

• MSA Training Presentation – 720 Slides
• Excel Template for MSA Training Presentation

➡️ YOU WILL LEARN BELOW THINGS IN THIS PRESENTATION

• Measurement System Analysis Introduction
• CHAPTER I General Measurement System Guidelines
• CHAPTER II General Concepts for Assessing Measurement Systems
• CHAPTER III Recommended Practices for Replicable Measurement Systems
• CHAPTER IV Other Measurement Concepts and Practices
• APPENDICES
• Glossary
• Gage Repeatability and Reproducibility Data Collection Sheet
• Tips of Successfully Conducting of MSA
• Limitations of MSA
• Advantages of MSA
• Disadvantages of MSA
• Benefits of MSA

➡️ Measurement System Analysis Introduction

• What is MSA?
• Basics of Measurement System Analysis
• Key Milestones of MSA
• When to Use MSA?
• Why MSA is Required?
• Objective of MSA
• Who Should Be Involved in MSA?
• Preparation For an MSA Gage Capability Study

➡️ CHAPTER I General Measurement System Guidelines

➡️ Section A Introduction, Purpose and Terminology

• Introduction – General Measurement System
• Quality of Measurement Data
• Purpose – General Measurement System
• Terminology – General Measurement System
• Summary of Terms – Measurement System
• Standards and Traceability
• National Measurement Institutes
• Traceability
• Calibration Systems
• True Value

➡️ Section B The Measurement Process

• Measurement Systems
• Statistical Properties of Measurement Systems
• Sources of Variation
• Measurement System Variability Cause and Effect Diagram
• The Effects of Measurement System Variability
• Effect on Decisions
• Effect on Product Decisions
• Effect on Process Decisions
• New Process Acceptance
• Process Setup/Control (Funnel Experiment)

➡️ Section C Measurement Strategy and Planning

• Introduction - Measurement Strategy & Planning
• Complexity - Measurement Strategy & Planning
• Identify The Purpose of The Measurement Process
• Measurement Life Cycle
• Criteria for a Measurement Process Design Selection
• Research Various Measurement Process Methods
• Develop and Design Concepts and Proposals

➡️ Section D Measurement Source Development          

• Introduction - Measurement Source Development          
• Datum Coordination      
• Prerequisites and Assumptions 
• Gage Source Selection Process: Develop the Quotation Package  
• Detailed Engineering Concept    
• Preventive Maintenance Considerations
• Specifications   
• Evaluate the Quotations
• Qualification at the Supplier      
• Shipment Checklist        
• Qualification at the Customer    
• Documentation Delivery             
• Suggested Elements for a Measurement System Development Checklist  
• Measurement System Design and Development Issues   
• Measurement System Build Issues (equipment, standard, instrument)     
• Measurement System Implementation Issues (process)  

➡️ Section E Measurement Issues        

• Fundamentals of Measurement Issues   
• Types of Measurement System Variation
• Definitions and Potential Sources of Variation     
• Operational Definition  
• Standard           
• Reference Standards     
• Measurement and Test Equipment (M&TE)         
• Calibration Standard     
• Transfer Standard          
• Master 
• Working Standard          
• Check Standard
• Reference Value
• True Value         
• Discrimination  
• Measurement Process Variation
• Location Variation          
• Accuracy            
• Bias      
• Stability
• Linearity            
• Width Variation
• Precision            
• Repeatability    
• Reproducibility 
• Gage R&R or GRR           
• Sensitivity          
• Consistency      
• Uniformity        
• Measurement System Variation
• Capability          
• Performance    
• Uncertainty       
• Comments        
• Relationships between Bias and Repeatability    

➡️ Section F Measurement Uncertainty

• Measurement Uncertainty Introduction
• Measurement Uncertainty and MSA
• Measurement Traceability
• ISO Guide to the Expression of Uncertainty in Measurement

➡️ Section G Measurement Problem Analysis

• Measurement Problem Analysis Introduction
• Step 1: Identify the Issues
• Step 2: Identify the Team
• Step 3: Flowchart of Measurement System and Process
• Step 4: Cause and Effect Diagram
• Step 5: Plan-Do-Study-Act (PDSA)
• Step 6: Possible Solution and Proof of the Correction
• Step 7: Institutionalize the Change

➡️ CHAPTER II General Concepts for Assessing Measurement Systems

➡️ Section A Background

➡️ Section B Selecting/Developing Test Procedures

➡️ Section C Preparation for a Measurement System Study

➡️ Section D Analysis of the Results

• Analysis of the Results
• Assembly or Fixture Error
• Acceptability Criteria – Gage Assembly and Fixture Error
• Location Error
• Acceptability Criteria – Location Error
• Width Error
• Acceptability Criteria – Width Error
• GRR Criteria
• Additional Width Error Metric
• Comments on the Application and Gage Acceptability

➡️ CHAPTER III Recommended Practices for Replicable Measurement Systems

➡️ Section A Example Test Procedures

➡️ Section B Variable Measurement System Study Guidelines

• Variable Measurement System Study Guidelines Introduction
• Guidelines for Determining Stability
• Conducting the Study
• Analysis of Results – Graphical
• Analysis of Results – Numerical
• Example – Stability
• Guidelines for Determining Bias – Independent Sample Method
• Conducting the Study
• Analysis of Results – Graphical
• Analysis of Results – Numerical
• Example – Bias
• Guidelines for Determining Bias – Control Chart Method
• Conducting the Bias Study
• Analysis of Results – Graphical
• Example – Bias
• Analysis of Bias Studies
• Guidelines for Determining Linearity
• Conducting the Linearity Study
• Analysis of Results – Graphical
• Analysis of Results – Numerical
• Example – Linearity
• Guidelines for Determining Repeatability and Reproducibility
• Range Method
• Average and Range Method
• Conducting the Study
• Gage Repeatability and Reproducibility Data Collection Sheet
• Analysis of Results – Graphical
• Average Chart
• Range Chart
• Run Chart
• Scatter Plot
• Whiskers Chart
• Error chart
• Normalized Histogram
• X-Y Plot of Averages by Size
• Comparison X-Y Plots
• Numerical Calculations
• Analysis of Results - Numerical
• Analysis of Variance (ANOVA) Method
• Randomization and Statistical Independence
• Conducting the ANOVA Study
• Graphical Analysis
• Numerical Calculations
• Analysis of GRR Studies

➡️ Section C Attribute Measurement Systems Study

• Attribute Measurement Systems Study Introduction
• Risk Analysis Methods
• Possible Approaches
• Scenario
• Hypothesis Test Analyses – Cross-Tab Method
• Sample Size
• Concerns
• Signal Detection Approach
• Analytic Method

➡️ CHAPTER IV Other Measurement Concepts and Practices

➡️ Section A Practices for Non-Replicable Measurement Systems

• Practices for Non-Replicable Measurement Systems
• Destructive Measurement Systems
• Systems Where the Part Changes On Use/Test

➡️ Section B Stability Studies

• S1: Single Part, Single Measurement Per Cycle
• S2: n ≥ 3 Parts P, Single Measurement Per Cycle Per Part:
• S3: Large Sample from a Stable Process
• S4: Split Specimens (General), Single Specimen Per Cycle
• S5: Test Stands
• S5a: Attribute Responses
• S5b: Variable Data Responses

➡️ Section C Variability Studies

• Variability Studies Introduction
• Variability Studies
• V1: Standard GRR Studies
• V2: Multiple Readings With p ≥ 2 Instruments
• V3: Split specimens (m = 2)
• V3a – V3 with Pairs of Consecutive Parts
• V4: Split Specimens (General)
• V4a – V4 with Pairs of Consecutive (homogeneous) Parts from Different Lots
• V5: Same as V1 with Stabilized Parts
• V6: Time Series Analysis
• V7: Linear Analysis
• Analyze by linear regression
• V8: Time versus Characteristic (Property) Degradation
• V9: V2 with Simultaneous Multiple Readings and p ≥ 3 Instruments

➡️ Section D Recognizing the Effect of Excessive Within-Part Variation

➡️ Section E Average and Range Method – Additional Treatment

• Procedural Steps
• Worksheet Example
• Steps Used in Completing the Worksheet Example

➡️ Section F Gage Performance Curve

• Gage Performance Curve
• Gage Performance Curve Example

➡️ Section G Reducing Variation Through Multiple Readings

• Reducing Variation Through Multiple Readings
• Example

➡️ Section H Pooled Standard Deviation Approach to GRR

• Introduction Pooled Standard Deviation Approach to GRR
• Sequential Application
• Conducting the Study
• Consistency Statistics

➡️ APPENDICES

➡️ Appendix A: Analysis of Variance Concepts

➡️ Appendix B: Impact of GRR on the Capability Index Cp

• Formulas
• Analysis
• Graphical Analysis

➡️ Appendix C: d2* Table

➡️ Appendix D: Gage R Study

➡️ Appendix E: Alternate PV Calculation Using Error Correction Term

➡️ Appendix F: P.I.S.M.O.E.A. Error Model

• P.I.S.M.O.E.A. Error Model
• Examples of P.I.S.M.O.E.A. Error Model

➡️ Glossary

➡️ Gage Repeatability and Reproducibility Data Collection Sheet

➡️ Tips of Successfully Conducting of MSA

➡️ Limitations of MSA

➡️ Advantages of MSA

➡️ Disadvantages of MSA

➡️ Benefits of MSA