HomeAutonomous Maintenance (Jishu Hozen Pillar in TPM) Complete Presentation
Autonomous Maintenance (Jishu Hozen Pillar in TPM) Complete Presentation
Autonomous Maintenance (Jishu Hozen Pillar in TPM) Complete Presentation

Autonomous Maintenance (Jishu Hozen Pillar in TPM) Complete Presentation

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➡️ Sample File: ➡️ Autonomous Maintenance (Jishu Hozen Pillar in TPM)

➡️ Reach Us For any Query: https://wa.me/917984723501


➡️ Refer to the below details of this Presentation Bundle

  • Autonomous Maintenance (Jishu Hozen Pillar in TPM ) Training Presentation - 252 Slides
  • Excel Templates for Autonomous Maintenance (JH Pillar)

 

YOU WILL LEARN BELOW THINGS IN THIS PRESENTATION

  • What is Jishu Hozen (Autonomous Maintenance)?
  • Why Autonomous Maintenance is Required?
  • Objectives of Autonomous Maintenance (Jishu Hozen)
  • Goals of Autonomous Maintenance (Jishu Hozen)
  • Purpose of Autonomous Maintenance (Jishu Hozen)
  • What Is Abnormality (Fuguai)?
  • 7 Types of Abnormalities in TPM
  • 01. What is Minor Flow?
  • Examples of Examples of Minor Flaws
  • 02. What is Unfulfilled Basic Conditions?
  • Examples of Unfulfilled Basic Conditions
  • 03. What is Inaccessible Places?
  • Examples of Inaccessible Places
  • 04. What is Sources of Contamination?
  • Examples of Sources of Contamination
  • 05. What is Sources of Quality Defects?
  • Examples of Sources of Quality Defects
  • 06. What is Unnecessary Items?
  • Examples of Unnecessary Items
  • 07. What is Unsafe Places?
  • Examples of Unsafe Place
  • Examples of Abnormality (Loose Fittings)
  • Examples of Abnormality (Leakages) 
  • Kaizen Rearranging Hoses for Easy Inspection
  • Kaizen Rearranging Cables for Easy Inspection 
  • What is Equipment Deterioration?
  • Key Aspects of The Equipment Deterioration
  • How Does Jishu Hozen Prevent Machine Deterioration?
  • Types of Equipment Deterioration
  • Key Differences Between Natural & Forced Deterioration
  • Classification of Maintenance Activities
  • Importance of Preventive Maintenance in Jishu Hozen
  • Classification of Maintenance Activities
  • Classification of Maintenance and Responsibilities
  • Concept of Jishu Hozen Steps Implementation 
  • How to Implement Autonomous Maintenance?
  • What is CLIT Method in Autonomous Maintenance?
  • Steps for CLIT Method Implementation in Jishu Hozen
  • Benefits of CLIT Method
  • 7 Steps of Jishu Hozen (Autonomous Maintenance)
  • 3 Phases & 7 Steps of Jishu Hozen
  • Step 0: Preparation for Jishu Hozen Activities
  • 18 Points Preparation Sheet of Step 0  
  • Concept of “What The Equipment Must Be”
  • Checkpoints For Nuts & Bolts
  • Lubrication Checkpoints 
  • Transmission System Checkpoints
  • Hydraulic System Checkpoints 
  • Pneumatic System Checkpoints 
  • Electrical System Checkpoints
  • Key Points For Cleaning
  • Step 1: Initial Cleanup (Cleaning and Inspection)
  • Major Activities of Step 1 of JH Pillar
  • Different Color Tags for Abnormality (Fuguai/Defect)
  • Key Elements of Initial Cleaning & Inspection (Step 1)
  • Five Human Error Leads to Abnormality
  • Check Sheet for List of Abnormality & Counter Measure
  • Forced Deterioration RCA & Counter Measure
  • Abnormality - Tag Matrix
  • List of Hard to Access Areas
  • Results & Benefits Expected After Step 1
  • Step 2: Eliminating the SOC & Improve HTA
  • How To Proceed With JH Step 2?
  • Goals for Contamination Sources & Inaccessible Places
  • Examples of Localized Containment Removing Kaizen
  • Inspection Made Easy Kaizen
  •  Activities For Eliminating the Cause of Contamination
  • Example of Hard to Access Kaizen
  • Major Activities of Step 2 of JH Pillar
  • Results & Benefits Expected After Step 2
  • Step 3: Preparation of Tentative Jishu Hozen Standard
  • Guidelines To Prepare JH Standards
  • Example of Tentative CLRI Standards
  • Example of Activities Board
  • Example of Visual Work Instruction for CLIT Activities
  • Example of Visual Control Symbols for CLIT Activities
  • Example of Color Code For Frequency 
  • Example of Daily Inspection Route Preparation
  • Example of Visual Management Kaizen
  • Major Activities of Step 3 of JH Pillar
  • Equipment Competent Operator
  • Abilities of Equipment Competent Operator
  • Key Characteristics of an Equipment Competent Operator
  • Step 4: General Inspection
  • Major Activities of Step 4 of JH Pillar
  • Step 5: Autonomous Inspection
  • Activities to Perform Quick Inspection in JH Pillar
  • Major Activities of Step 5 of JH Pillar
  • Techniques To Reduce Inspection Time in JH Pillar
  • Step 6: Standardization
  • Major Activities of Step 6 of JH Pillar
  • Visual Management Activities in JH Pillar
  • Finalization of Various Standard in JH Pillar
  • Step 7: Autonomous Management/Self Management
  • Major Activities of Step 7 of JH Pillar
  • Development of “Jishu-Hozen” (For Equipment)
  • Examples of Steps for Evolving Autonomous Maintenance
  • Four Steps to Become Operator Strong on Equipment & AM
  • How to Develop Strategy For AM/JH Pillar Implementation?
  • Important KPIs for Autonomous Maintenance Pillar
  • Limitations of Autonomous Maintenance Pillar
  • Advantages of Autonomous Maintenance Pillar
  • Disadvantages of Autonomous Maintenance Pillar
  • Benefits of Autonomous Maintenance Pillar

  

➡️ Excel Template of Autonomous Maintenance (Jishu Hozen Pillar)

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