➡️ Sample File: ➡️ Autonomous Maintenance (Jishu Hozen Pillar in TPM)
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- Autonomous Maintenance (Jishu Hozen Pillar in TPM ) Training Presentation - 252 Slides
- Excel Templates for Autonomous Maintenance (JH Pillar)
YOU WILL LEARN BELOW THINGS IN THIS PRESENTATION
- What is Jishu Hozen (Autonomous Maintenance)?
- Why Autonomous Maintenance is Required?
- Objectives of Autonomous Maintenance (Jishu Hozen)
- Goals of Autonomous Maintenance (Jishu Hozen)
- Purpose of Autonomous Maintenance (Jishu Hozen)
- What Is Abnormality (Fuguai)?
- 7 Types of Abnormalities in TPM
- 01. What is Minor Flow?
- Examples of Examples of Minor Flaws
- 02. What is Unfulfilled Basic Conditions?
- Examples of Unfulfilled Basic Conditions
- 03. What is Inaccessible Places?
- Examples of Inaccessible Places
- 04. What is Sources of Contamination?
- Examples of Sources of Contamination
- 05. What is Sources of Quality Defects?
- Examples of Sources of Quality Defects
- 06. What is Unnecessary Items?
- Examples of Unnecessary Items
- 07. What is Unsafe Places?
- Examples of Unsafe Place
- Examples of Abnormality (Loose Fittings)
- Examples of Abnormality (Leakages)
- Kaizen Rearranging Hoses for Easy Inspection
- Kaizen Rearranging Cables for Easy Inspection
- What is Equipment Deterioration?
- Key Aspects of The Equipment Deterioration
- How Does Jishu Hozen Prevent Machine Deterioration?
- Types of Equipment Deterioration
- Key Differences Between Natural & Forced Deterioration
- Classification of Maintenance Activities
- Importance of Preventive Maintenance in Jishu Hozen
- Classification of Maintenance Activities
- Classification of Maintenance and Responsibilities
- Concept of Jishu Hozen Steps Implementation
- How to Implement Autonomous Maintenance?
- What is CLIT Method in Autonomous Maintenance?
- Steps for CLIT Method Implementation in Jishu Hozen
- Benefits of CLIT Method
- 7 Steps of Jishu Hozen (Autonomous Maintenance)
- 3 Phases & 7 Steps of Jishu Hozen
- Step 0: Preparation for Jishu Hozen Activities
- 18 Points Preparation Sheet of Step 0
- Concept of “What The Equipment Must Be”
- Checkpoints For Nuts & Bolts
- Lubrication Checkpoints
- Transmission System Checkpoints
- Hydraulic System Checkpoints
- Pneumatic System Checkpoints
- Electrical System Checkpoints
- Key Points For Cleaning
- Step 1: Initial Cleanup (Cleaning and Inspection)
- Major Activities of Step 1 of JH Pillar
- Different Color Tags for Abnormality (Fuguai/Defect)
- Key Elements of Initial Cleaning & Inspection (Step 1)
- Five Human Error Leads to Abnormality
- Check Sheet for List of Abnormality & Counter Measure
- Forced Deterioration RCA & Counter Measure
- Abnormality - Tag Matrix
- List of Hard to Access Areas
- Results & Benefits Expected After Step 1
- Step 2: Eliminating the SOC & Improve HTA
- How To Proceed With JH Step 2?
- Goals for Contamination Sources & Inaccessible Places
- Examples of Localized Containment Removing Kaizen
- Inspection Made Easy Kaizen
- Activities For Eliminating the Cause of Contamination
- Example of Hard to Access Kaizen
- Major Activities of Step 2 of JH Pillar
- Results & Benefits Expected After Step 2
- Step 3: Preparation of Tentative Jishu Hozen Standard
- Guidelines To Prepare JH Standards
- Example of Tentative CLRI Standards
- Example of Activities Board
- Example of Visual Work Instruction for CLIT Activities
- Example of Visual Control Symbols for CLIT Activities
- Example of Color Code For Frequency
- Example of Daily Inspection Route Preparation
- Example of Visual Management Kaizen
- Major Activities of Step 3 of JH Pillar
- Equipment Competent Operator
- Abilities of Equipment Competent Operator
- Key Characteristics of an Equipment Competent Operator
- Step 4: General Inspection
- Major Activities of Step 4 of JH Pillar
- Step 5: Autonomous Inspection
- Activities to Perform Quick Inspection in JH Pillar
- Major Activities of Step 5 of JH Pillar
- Techniques To Reduce Inspection Time in JH Pillar
- Step 6: Standardization
- Major Activities of Step 6 of JH Pillar
- Visual Management Activities in JH Pillar
- Finalization of Various Standard in JH Pillar
- Step 7: Autonomous Management/Self Management
- Major Activities of Step 7 of JH Pillar
- Development of “Jishu-Hozen” (For Equipment)
- Examples of Steps for Evolving Autonomous Maintenance
- Four Steps to Become Operator Strong on Equipment & AM
- How to Develop Strategy For AM/JH Pillar Implementation?
- Important KPIs for Autonomous Maintenance Pillar
- Limitations of Autonomous Maintenance Pillar
- Advantages of Autonomous Maintenance Pillar
- Disadvantages of Autonomous Maintenance Pillar
- Benefits of Autonomous Maintenance Pillar
➡️ Excel Template of Autonomous Maintenance (Jishu Hozen Pillar)