APQP 3rd Edition Training Presentation

➡️ Sample File: ➡️ APQP 3rd Edition Presentation

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➡️ Refer to the below details of this Presentation Bundle

• APQP 3^rd Edition Training Presentation – 325 Slides
• APQP Check Sheets – 19 Nos

➡️ YOU WILL LEARN BELOW THINGS IN THIS PRESENTATION

➡️ Fundamentals of APQP

• Getting Started
• Chapter 1: Plan and Define Program
• Chapter 2: Product Design and Development
• Chapter 3: Process Design and Development
• Chapter 4: Product and Process Validation
• Chapter 5: Feedback, Assessment and Corrective Action
• Appendix

➡️ Appendix

• APPENDIX A: PRODUCT QUALITY PLANNING CHECKLISTS
• APPENDIX B: GATED MANAGEMENT
• APPENDIX C: ANALYTICAL TECHNIQUES
• APPENDIX D: TEAM FEASIBILITY COMMITMENT
• APPENDIX E: QUALITY PLANNING SUMMARY AND APPROVAL
• APPENDIX F: REFERENCE MATERIAL
• APPENDIX G: Sector Specific Guidance
• APPENDIX H: GLOSSARY

➡️ Fundamentals of APQP

• FOREWORD Third Edition of APQP
• Fundamentals of Advanced Product Quality Planning (APQP)
• Purpose of APQP Manual
• Product Quality Planning Responsibility

➡️ Getting Started

• 0.1 Organize the Team
• 0.2 Define the Scope
• 0.3 Team-to-Team
• 0.4 Training
• 0.5 Sourcing
• 0.6 Customer and Organization Involvement
• 0.7 Simultaneous Engineering
• 0.8 Control Plans
• 0.9 Concern Resolution
• 0.10 Product Quality Timing Plan
• 0.11 Plans Relative to the Timing Chart

➡️ Chapter 1: Plan and Define Program

• OUTPUTS (Become inputs for Chapter 2)
• Introduction
• 1.1 Voice of the Customer
• 1.2 Business Plan and Marketing Strategy
• 1.3 Product/Process Benchmark Data
• 1.4 Product/Process Assumptions
• 1.5 Product Reliability Studies
• 1.6 Customer Inputs
• 1.7 Design Goals
• 1.8 Reliability and Quality Goals
• 1.9 Preliminary Bill of Material
• 1.10 Preliminary Process Flow Chart
• 1.11 Preliminary Identification of Special Product and Process Characteristics
• 1.12 Product Assurance Plan
• 1.13 Capacity Planning
• 1.14 Leadership Support
• 1.15 Change Management Implementation
• 1.16 APQP Program Metrics
• 1.17 Risk Assessment Mitigation Pian

➡️ Chapter 2: Product Design and Development

• OUTPUTS (Become inputs for Chapter 3):
• Introduction
• 2.1 Design Failure Mode and Effects Analysis (DFMEA)
• 2.2 Design for Manufacturability, Assembly, and Service
• 2.3 Design Verification
• 2.4 Design Reviews
• 2.5 Prototype Build Control Plan
• 2.6 Engineering Drawings (Including Math Data)
• 2.7 Engineering Specifications
• 2.8 Material Specifications
• 2.9 Drawing and Specification Changes
• 2.10 New Equipment, Tooling and Facilities Requirements
• 2.11 Special Product and Process Characteristics
• 2.12 Gages/Testing Equipment Requirements
• 2.13 Team Feasibility Commitment and Leadership Support

➡️ Chapter 3: Process Design and Development

• OUTPUTS (Become inputs for Chapter 4):
• Introduction
• 3.1 Packaging Standards and Specifications
• 3.2 Product/Process Quality System Review
• 3.3 Process Flow Chart
• 3.4 Floor Plan Layout
• 3.5 Process Failure Mode and Effects Analysis (PFMEA)
• 3.6 Pre-Launch Control Plan
• 3.7 Process Instructions
• 3.8 Measurement Systems Analysis Plan
• 3.9 Preliminary Process Capability Study Plan
• 3.10 Leadership Support

➡️ Chapter 4: Product and Process Validation

• OUTPUTS (Become inputs for Chapter 5):
• Introduction
• 4.1 Significant Production Run
• 4.2 Measurement Systems Analysis
• 4.3 Preliminary Process Capability Study
• 4.4 Production Part Approval
• 4.5 Production Validation Testing
• 4.6 Packaging Evaluation
• 4.7 Production Control Plan
• 4.8 Quality Planning Sign-Off and Leadership Support

➡️ Chapter 5: Feedback, Assessment and Corrective Action

• OUTPUTS:
• Introduction
• 5.1 Reduced Variation
• 5.2 Improved Customer Satisfaction
• 5.3 Improved Customer Service and Delivery
• 5.4 Effective Use of Lessons Learned/Best Practices

➡️ APPENDIX A: PRODUCT QUALITY PLANNING CHECKLISTS

• Purpose of the Checklists
• Checklists

➡️ APPENDIX B: GATED MANAGEMENT

• Introduction
• Product Quality Planning Summary and Approval
• Gate 0 (Program Concept) Section Instructions
• Gate 1 (Program Approval) Section Instructions
• Gate 2 (Design Feasibility) Section Instructions
• Gate 3 (Process Feasibility) Section Instructions
• Gate 4 (Launch Readiness) Section Instructions
• Gate 5 (Feedback, Assessment and Corrective Action) Section Instructions

➡️ APPENDIX C: ANALYTICAL TECHNIQUES

• Introduction
• APQP Program Metrics
• Assembly Build Variation Analysis
• Benchmarking
• Cause and Effect Diagram
• Control Plan Special Characteristics
• Critical Path Method
• Design of Experiments (DOE)
• Design for Manufacturability and Assembly
• Design for Serviceability
• Design Verification Plan and Report (DVP&R)
• Failure Mode and Effects Analysis (FMEA)
• Mistake-Proofing/Error-Proofing
• OEE (Overall Equipment Effectiveness)
• Process Flow Charting
• Risk Assessment Mitigation Plan
• Traceability

➡️ APPENDIX D: TEAM FEASIBILITY COMMITMENT

• Team Feasibility Commitment

➡️ APPENDIX E: QUALITY PLANNING SUMMARY AND APPROVAL

• Product Quality Planning Summary and Approval – Instructions
• 1. Preliminary Process Capability Study
• 2. Production Control Plan Approval: (may also include Safe Launch elements)
• 3. Initial Production Samples
• 4. Gage and Test Equipment Measurement System Analysis (MSA)
• 5. Process Monitoring
• 6. Packaging/Shipping
• 7. Significant Production Run
• 8. Tiered Supplier Readiness
• 9. Production Part Approval (PPAP)
• 10. Lesson Learned Implementation
• 11. Approvals

➡️ APPENDIX F: REFERENCE MATERIAL

➡️ APPENDIX G: Sector Specific Guidance

• Introduction
• Goal
• Rules for successful sector requirements
• Method

➡️ APPENDIX H: GLOSSARY

➡️ Tips for Successful Implementation Of APQP

➡️ Limitations of APQP

➡️ Advantages of APQP

➡️ Disadvantages of APQP

➡️ Benefits of APQP