Advanced Product Quality Planning (APQP) Training Presentation

➡️ Sample File: ➡️ APQP Complete Presentation

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➡️ Refer to the below details of this Presentation Bundle

• Advanced Product Quality Planning Presentation – 312 Slides
• Excel Templates for APQP

➡️ YOU WILL LEARN BELOW THINGS IN THIS PRESENTATION

➡️ Fundamentals of APQP

• What is APQP?
• History of APQP
• The Main Objectives Of APQP
• 5 Phases of APQP
• Scope of APQP
• Team Formation for APQP
• Why Product Quality Planning?
• Why APQP is Important?
• Key Points of Product Quality Planning

➡️ Fundamentals of Product Quality Planning

• Product Quality Planning Cycle
• Introduction of Product Quality Planning
• Benefits of Product Quality Planning
• Organize the Team
• Define the Scope
• Team-to-Team
• Training
• Customer and Organization Involvement
• Simultaneous Engineering
• Control Plans
• Concern Resolution
• Product Quality Timing Plan
• Plans Relative to the Timing Chart
• Product Quality Planning Timing Chart
• APQP Glossary

➡️ Chapter 1: Plan and Define Program

• Product Quality Planning Timing Chart
• Plan and Define Phase - Introduction
• Plan and Define Phase Input
• Plan and Define Phase Output
• Voice of the Customer
• Business Plan and Marketing Strategy
• Product/Process Benchmark Data
• Product/Process Assumptions
• Product Reliability Studies
• Customer Inputs
• Design Goals
• Reliability and Quality Goals
• Preliminary Bill of Material
• Preliminary Process Flow Chart
• Preliminary Identification of Special Product and Process Characteristics
• Product Assurance Plan
• Management Support

➡️ Chapter 2: Product Design and Development

• Product Quality Planning Timing Chart
• Design Outputs
• APQP Outputs
• Product Design and Development - Introduction
• Product Design and Development - Inputs
• Product Design and Development - Design Outputs
• Product Design and Development - APQP Outputs
• Design Failure Mode and Effects Analysis (DFMEA)
• Design For Manufacturability and Assembly
• Design Verification
• Design Reviews
• Prototype Build - Control Plan
• Engineering Drawings (Including Math Data)
• Engineering Specifications
• Material Specifications
• Drawing and Specification Changes
• New Equipment, Tooling and Facilities Requirements
• Special Product and Process Characteristics
• Gages/Testing Equipment Requirements
• Team Feasibility Commitment and Management Support

➡️ Chapter 3: Process Design and Development

• Product Quality Planning Timing Chart
• Process Design and Development - Outputs
• Process Design and Development - Introduction
• Process Design and Development - Inputs
• Process Design and Development - Outputs
• Packaging Standards and Specifications
• Product/Process Quality System Review
• Process Flow Chart
• Floor Plan Layout
• Characteristics Matrix
• Process Failure Mode and Effects Analysis (PFMEA)
• Pre-Launch Control Plan
• Process Instructions
• Measurement Systems Analysis Plan
• Preliminary Process Capability Study Plan
• Management Support

➡️ Chapter 4: Product and Process Validation

• Product Quality Planning Timing Chart
• Product and Process Validation - Output
• Product and Process Validation - Introduction
• Product and Process Validation - Inputs
• Product and Process Validation - Outputs
• Significant Production Run
• Measurement Systems Analysis
• Preliminary Process Capability Study
• Production Part Approval
• Production Validation Testing
• Packaging Evaluation
• Production Control Plan
• Quality Planning Sign-Off and Management Support

➡️ Chapter 5: Feedback, Assessment and Corrective Action

• Product Quality Planning Timing Chart
• Feedback, Assessment and Corrective Action - Outputs
• Feedback, Assessment and Corrective Action - Introduction
• Feedback, Assessment and Corrective Action - Inputs
• Feedback, Assessment and Corrective Action - Outputs
• Reduced Variation
• Improved Customer Satisfaction
• Improved Delivery and Service
• Effective Use of Lessons Learned/Best Practices

➡️ Chapter 6: Control Plan Methodology

• Control Plan Methodology - Introduction
• Control Plan Column Descriptions
• Process Analysis
• Examples of Process Analysis
• Control Plan Excel Template
• Control Plan Excel Checklist
• Special Characteristics Worksheet
• Special Characteristics Worksheet Excel Template

➡️ Appendix A: Product Quality Planning Checklists

• Product Quality Planning Checklists
• Purpose of the Checklists
• Design FMEA Checklist
• Design Information Checklist
• New Equipment, Tooling, and Test Equipment Checklist
• Product Process Quality Checklist
• Floor Plan Checklist
• Process Flow Chart Checklist
• Process FMEA Checklist
• Control Plan Checklist

➡️ Appendix B: Analytical Techniques

• Assembly Build Variation Analysis
• Benchmarking
• Cause and Effect Diagram
• Example of Cause and Effect Diagram
• Characteristics Matrix
• Example of Characteristics Matrix
• Critical Path Method
• Design of Experiments (DOE)
• Design for Manufacturability and Assembly
• Design Verification Plan and Report (DVP & R)
• Mistake Proofing/Error Proofing
• Process Flow Charting
• Quality Function Deployment (QFD)
• Team Feasibility Commitment
• Product Quality Planning Summary and Approvals

➡️ Different APQP Elements Explained with Example

• Customer Order
• Customer Specifications
• Contract Review
• Craftsmanship (Appearance)
• Design FMEA
• Design Review
• Design Verification Plan – DVP
• Subcontractor Quality Planning
• Equipment, Tools and Inspection Equipment
• Inspection Equipment and Inspection Methods
• Prototype Control Plan
• Production and Inspection of Prototype Parts
• Drawings and Specifications
• Manufacturing Feasibility Assessment
• Process Flow Chart and Volume Production Layout
• Process FMEA
• Inspection Equipment Capability
• Pre-Launch Control Plan
• Process Instructions
• Packaging and Logistics Concept
• Production Trial Run
• Volume Production Control Plan
• Preliminary Process Capability Study
• Technical Tests on Volume Production Parts
• Initial Volume Production Sampling

➡️ Tips for Successful Implementation of APQP

➡️ Limitations of APQP

➡️ Advantages of APQP

➡️ Disadvantages of APQP

➡️ Benefits of APQP